Manufacturing of plant spares as OEM substitute as one to one replacement through reverse engineering. We offer complete engineering solution from design, development, manufacturing and testing of industrial/ machine spares out of forging, casting or fabrications as an OEM or import substitute with suitable guarantee of performance. With in house CAD designing & testing laboratory for Non destructive testing, the critical spares are being developed- To get economical substitute as compared to OEM cost To get extended life of new part as compared to original with use of better engineering material and technical inputs. To get short deliveries in order to sustain production requirements. To modify the part suiting current application and process enhancement.
Critical repairs and reclamation of damaged/worn-out component/parts of Pumps, Compressors, Turbines, gearboxes, Heavy Earth Moving Machines, Locomotives, Process Plant & Machinery etc. With advance Thermal spray and “ARCONOMIC” cryogenic metal sintering process for hard coating on variety of components for wear compensation & special surface properties.
Heavy and Precision Machining of Job Weighing 30 Grams to 30 Tons with our Smart Tool Room & CNC Machining Facilities with precision and accuracy in concentricity, perpendicularity & parallelism up to 0.003 (3 microns); Heavy Machining Accuracy in 0.01 (10 microns). Our Smart Tool room facilities spread in 35000 sq. ft. have combination of CNC machines & SPM (special purpose machine) beside large & heavy conventional machine. We have some of the largest Machining SPM in Asia. The parts up to 12 meters in length and diameter up to 6.5 meters can be machined and developed to exacting needs. With fleet of portable machinery virtually no limitation of Job weight and size.
Re-Babbiting White Metal Lining of Bearings & Assemblies- Large Trunion Bearings of Ball Mill, Eccentric Assembly of Crusher, Bush Bearings of Turbine, Shafts, High Speed Spindle, White Metal Lining of bearing with Centrifugal Casting and Gravity casting methods.
Reconditioning of Large Slewing Ring Bearing while repairing damaged races and replacing rolling elements and cage with new.
On-site Service for Critical Machining, Repairs, Thermal spray, Welding, Non Destructive Testing, Dynamic Balancing, Vibration Stress Reliving, Non destructive testing (UT,MPT,DPT), Measurement of Hardness, Vibration & surface finish.
Failure Analysis, Reverse Engineering, Tuning, Overhauling and Retrofitting of Industrial Automats, DG Engines and Machines including repairs and spares.
We have to our credit repeat orders which are evidence of quality job of exacting needs. Our esteemed customers includes from Govt. of India companies, PSU and Large Private sector in India and overseas in Mining, Steel plant, Thermal power plant, Nuclear Power plant, Dept. of Atomic Energy, Hydel Power Plant, Metal plants, Cement, Paper, Chemical & Fertilizer, Petrochemical and refineries, Defense Units, Ordnance Factories, Railways, Shipping etc. Industries.
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